3D Scans & CAD Design in EV Conversions

So, you’re here because you’re thinking about that gas-guzzler sitting in your garage and if you can convert it to electric. Good on you. Believe it or not, it’s getting easier by the day. But if you’re a DIYer, it’s important to do all the legwork before you start ripping out your engine—and by legwork we mean research and planning. In this article, we’ll talk about 3D scans and CAD designs, because modern projects require modern solutions. Here’s why you need to get your car mocked up digitally:

Why EV 3D Models Are a Game-Changer

You don’t need to eyeball measurements with a tape measure anymore. It’s not 1975. We’re in the 21st century, and 3D scans are here to support you. Scanning your car gives you a perfect, digital copy of your car, down to the last bolt. This will help you make the most of every nook and cranny. And trust us when we say that you’ll be thankful for that level of detail when your EV conversion kit fits like a damn glove.

Here’s the best part: 3D scans virtually eliminate the guesswork. No need to second guess your manual measurements. Just scan the car, feed the data into your CAD software, and you’re ready to go—you’ve got a blueprint ready for alterations.

What Happens in CAD

Once your car’s been scanned, it’s time to get into the real nitty gritty. This is where you start realizing your dream. You can start building custom parts, frames, and support components that fit your car. Battery mounts, motor housings, cooling systems, wiring paths, all the works can be visualized here.

You can simulate the spacing and sizing without spending a dime on manufacturing the physical parts themselves. It also allows you to identify potential issues ahead of time, saving you the headache of building things and taking them apart. If something doesn’t fit, just tweak the design or find a part that does.

Why Your EV Conversion Kit Needs a Scan

1. Precision: 3D scans and designing in CAD are like your safety net. They let you make sure everything fits perfectly, so you’re not left scratching your head when your battery doesn’t fit.

2. Time-Saver: Scanning allows you to avoid wasting time with trial and error. These tools cut down on the total time your conversion will take so you can spend less time cursing in the garage, and more time driving.

3. Wallet-Friendly: Making mistakes in the design phase is a hell of a lot cheaper than making them in the physical phase. Less money spent purchasing replacement parts is more money spent on a primo EV kit.

4. Custom Everything: With CAD, you can do whatever you want—you’re not stuck with off-the-shelf parts. You can customize parts that fit your car and also share your design with vendors to help build out parts if needed. Ultimately, this customization can make your conversion truly one-in-a-million.

If your EV conversion is a serious project and not a mess-around, 3D and CAD scans are a must. These are what makes your conversion professional and clean, regardless of whether you’re going with an off-the-shelf EV conversion kit or a fully custom build. These tools save you time, money, and headaches, so if you don’t want to learn how to use them, find someone who’ll do the whole thing for you (like us).