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EV Conversion Kit for Compact Vehicles - Hyper 9, 26.5 kWh
The suggested kit of parts for EV conversions that will use quantity 5 of the 5.3kWh Tesla battery modules with the NetGain HyPer9 Integrated System for a 26.5kWh, 95-125V vehicle. This kit is perfect for small to mid-size cars. Complete Electrical Schematic, Manuals, and Documentation will be provided upon purchase, and kits include full customer support for your build. Available in both Basic and Deluxe versions, or can be customized to your exact build through a one-on-one dialogue with a sales associate.
The suggested kit of parts for EV conversions will use quantity 5 of the 5.3kWh Tesla battery modules with the NetGain HyPer9 Integrated System for a 26.5kWh, 95-125V vehicle. This kit is perfect for small to mid-size cars. Complete Electrical Schematic, Manuals, and Documentation will be provided upon purchase, and kits include full customer support for your build. Available in both Basic and Deluxe versions, or can be customized to your exact build through a one-on-one dialogue with a sales associate.
Basic kit includes all necessary components to get your project running such as the HyPer9 Integrated System, a transmission adapter plate, an Orion BMS 2, a CANdapter for setting up the BMS, a contactor for the negative side of your battery, a J1772 charging inlet, an Anderson SBX-350 as a battery disconnect, fuses, relays, cable, lugs, heatshrink, and terminal covers. If you would like a basic system for more than one battery pack, please contact us with details about how you would like to split them.
Deluxe kits additionally include our Modular Boxes for Tesla Battery Modules with all necessary battery box coolant fittings, power connectors, and bus bars, as well as a complete NACS Charge Inlet package. Deluxe kits also upgrade the charger, DC-DC converter, battery maintenance disconnect, and more! These kits can be ordered for systems using a single battery pack or dual battery packs. Please contact us if more than two packs are needed for your project.
Deluxe Kits for dual packs add a second battery box with fuse, coolant fittings, PRV and power connectors. They also change the Orion BMS 2 configuration from a single BMS system to a dual BMS Expandable/Remote system, the quantities of each type of bus bar, and the lengths of cable/heatshrink. The first number describes the number of battery modules in the battery pack connected to the Expandable BMS, and the second number describes the number of battery modules in the battery pack connected to the Remote BMS.
DUE TO THE SIZE AND WEIGHT OF THIS ITEM, FREIGHT SHIPPING IS REQUIRED. PLEASE CONTACT US TO ORGANIZE YOUR FREIGHT SHIPMENT! YOU WILL NOT BE ABLE TO CALCULATE SHIPPING FOR THIS ITEM IN YOUR CART.
Notes:
- All kits include a CanEV Universal Adapter Plate for mounting the HyPer9 Motor to your manual transmission. Alternatively, contact us to see if we have a transmission adapter kit specific to your vehicle model, or if your application does not require a transmission!
- Bulkhead fittings come as the straight option by default. 90º fittings (as shown on the product page) can be added if needed.
- For Deluxe Kits, consider increasing the size of your battery box(es) by one to add room for an Isolated Component Mounting Shelf. This allows for the BMS, and all HV junctions/auxiliary fuses to be installed inside of the box.
- Please contact us for an accurate shipping quote.
- Please contact us before ordering kits for dual packs, and include how they will be physically positioned in the vehicle. Some parts and quantities may need to be altered.
Basic Kit Components:
| Product | Basic Quantity |
| HyPer9 Integrated System | 1 |
| CanEV Universal Adapter Plate | 1 |
| Hall Effect Pedal Assembly | 1 |
| NetGain HyPer-Drive Controller Chill Plate | 1 |
| 5.3 kWh Tesla Module | 5 |
| Orion BMS - 36 Cell/1000A | 1 |
| CANdapter | 1 |
| Orion TEM (20-wire/no thermistors) | 1 |
| BMS Thru-Board | 5 |
| Elcon 3.3kW Charger - 80-161V | 1 |
| TSM 600W DC-DC - 72-135V | 1 |
| TBS E-Xpert Pro Display - Add 1:5 Prescaler | 1 |
| Pack Fuse 800A | 1 |
| Pack Fuse Block | 1 |
| First Inertia Switch (used) | 1 |
| Contactor REC35P1KX | 1 |
| 2/0 Cable (feet) - Orange | 50 |
| Heat shrink (6" segments) | 9 |
| 5/16" 2/0 Lugs | 19 |
| 3/8" 2/0 Lugs | 5 |
| 1/2" 2/0 Lugs | 2 |
| Terminal Covers (Black) | 9 |
| Terminal Covers (Red) | 1 |
| 12V Relay | 1 |
| Automotive 4-Fuse Holder | 1 |
| KLK 10x38mm Fuse (HV) - 20A | 2 |
| KLK Fuse Holder | 2 |
| 20EV Fuse Holder | 1 |
| 20EV Fuse - 60A | 1 |
| J1772 Charging Inlet - Plastic | 1 |
| Anderson SBX-350 Connectors | 1 |
Deluxe Kit Components:
| Product | Deluxe Quantity |
| HyPer9 Integrated System | 1 |
| CanEV Universal Adapter Plate | 1 |
| Hall Effect Pedal Assembly | 1 |
| Hyper9 Motor Cradle | 1 |
| NetGain HyPer-Drive Controller Chill Plate | 1 |
| NetGain HyPer-Drive Mini Display | 1 |
| 5.3 kWh Tesla Module | 5 |
| Orion BMS - 36 Cell/1000A | 1 |
| CANdapter | 1 |
| Orion TEM (20-wire/no thermistors) | 1 |
| BMS Thru-Board | 5 |
| Elcon 6.6kW Charger - 70-155V | 1 |
| Elcon 1000W DC-DC - 74-162V | 1 |
| SpeedHut SOC Gauge | 1 |
| Pack Fuse 800A | 1 |
| Pack Fuse Block | 1 |
| First Inertia Switch (used) | 1 |
| Contactor REC35P1KX | 1 |
| 2/0 Cable (feet) - Orange | 40 |
| Heat shrink (6" segments) | 7 |
| 5/16" 2/0 Lugs | 11 |
| 3/8" 2/0 Lugs | 5 |
| 1/2" 2/0 Lugs | 4 |
| Terminal Covers (Black) | 13 |
| Terminal Covers (Red) | 1 |
| 12V Relay | 1 |
| Automotive 4-Fuse Holder | 1 |
| KLK 10x38mm Fuse (HV) - 20A | 1 |
| KLK 10x38mm Fuse (HV) - 30A | 1 |
| KLK Fuse Holder | 2 |
| 20EV Fuse Holder | 1 |
| 20EV Fuse - 100A | 1 |
| NACS/Tesla Charging Inlet | 1 |
| E-Lock for NACS/Tesla Charging Inlet | 1 |
| ampREVOLT NACS E-Lock Controller | 1 |
| Rincon HVBD4AXR Maintenance Switch | 1 |
| Battery Box (5-mod) | 1 |
| Heavy Duty Sealed Power Connector - one male/female set - 90 Key | 1 |
| Heavy Duty Sealed Power Connector - one male/female set - 180 Key | 1 |
| Non-Metallic Cable Gland - 1/2" | 1 |
| Battery Pack PRV Vent Blow Off Valve | 1 |
| Bulkhead Compression Fitting Kit | 2 |
| Tesla Battery Module Coolant Manifolds | 2 |
| One Pair (qty 2) Tesla Model S Coolant Connectors - reclaimed | 5 |
| Busbars for Stacked Tesla Battery Modules | 4 |
| Tesla Battery Module Right Angle Busbar | 1 |
| Contactor Busbar - Negative Contactor | 1 |
| Coolant Hose - 5/16" ID (feet) | 5 |
| Hose Clamp | 20 |
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Kit ConfigurationBasic - Single Pack, Deluxe - Single Pack, Deluxe - Dual Pack (1-4 Split), Deluxe - Dual Pack (2-3 Split), Deluxe - Dual Pack (3-2 Split), Deluxe - Dual Pack (4-1 Split)
We ship to the United States and Canada. Worldwide shipping and hazardous materials such as lithium batteries may require a separate estimate.
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