Location: Lancaster, Pennsylvania, United States
EV Conversion Kit for Smaller Cars - Hyper 9HV, 31.8 kWh
The suggested kit of parts for EV conversions will use quantity 6 of the 5.3kWh Tesla battery modules with the NetGain HyPer9 HV Integrated System for a 31.8kWh, 114-150V vehicle. This kit is perfect for small to mid-size cars. Complete Electrical Schematic, Manuals, and Documentation will be provided upon purchase, and kits include full customer support for your build. Available in both Basic and Deluxe versions, or can be customized to your exact build through a one-on-one dialogue with a sales associate.
The suggested kit of parts for EV conversions that will use quantity 6 of the 5.3kWh Tesla battery modules with the NetGain HyPer9 HV Integrated System for a 31.8kWh, 114-150V vehicle. This kit is perfect for small to mid-size cars. Complete Electrical Schematic, Manuals, and Documentation will be provided upon purchase, and kits include full customer support for your build. Available in both Basic and Deluxe versions, or can be customized to your exact build through a one-on-one dialogue with a sales associate.
Basic kit includes all necessary components to get your project running such as the HyPer9 HV Integrated System, the Orion BMS 2, a CANdapter for setting up the BMS system, a Thermistor Expansion Module to read all 12 battery temperatures, a contactor for the negative side of your battery, a J1772 charging inlet, an Anderson SBX-350 as a battery disconnect, fuses, relays, cable, lugs, heatshrink, and terminal covers. If you would like a basic system for more than one battery pack, please contact us with details about how you would like to split them.
Deluxe kits additionally include our Modular Boxes for Tesla Battery Modules with all necessary battery box coolant fittings, power connectors, and bus bars. Deluxe kits also upgrade the charger, DC-DC converter, battery maintanence disconnect, J1772 inlet, and more! These kits can be ordered for systems using a single battery pack or dual battery packs. Please contact us if more than two packs are needed for your project.
Deluxe Kits for dual packs add a second battery box with fuse, coolant fittings, and power connectors. They also change the Orion BMS 2 configuration as needed, the quantities of each type of bus bar, and the lengths of cable/heatshrink. The first number describes the number of battery modules in the battery pack on the negative side of the system, and the second number is the number of modules in the pack on the positive side.
Additional options to consider include upgrading to an Orion BMS 2 Expandable and Remote system if you have more than one battery box and they're not mounted adjacent to each other, and increasing the size of your boxes to fit an Isolated Component Mounting Shelf.
DUE TO THE SIZE AND WEIGHT OF THIS ITEM, FREIGHT SHIPPING IS REQUIRED. PLEASE CONTACT US TO ORGANIZE YOUR FREIGHT SHIPMENT! YOU WILL NOT BE ABLE TO CALCULATE SHIPPING FOR THIS ITEM IN YOUR CART.
Notes:
- To use 7 Tesla battery modules with the TBS Display, you must set your maximum pack voltage to 175V instead of 176.4V.
- These kits are typically intended for conversions which retain a transmission. Please contact us with your vehicle information to add a motor adapter plate and coupler, or discuss other options.
- Bulkhead fittings come as the straight option by default. 90º fittings (as shown on the product page) can be added if needed.
- Please contact us for an accurate shipping quote.
- Please contact us before ordering kits for dual packs, and include how they will be physically positioned in the vehicle. Some parts and quantities may need to be altered.
Basic Kit Components:
| Product | Basic Quantity |
| HyPer9 HV IS | 1 |
| Hall Effect Pedal Assembly | 1 |
| NetGain HyPer-Drive Controller Chill Plate | 1 |
| 5.3 kWh Tesla Module | 6 |
| Orion BMS | 1 |
| CANdapter | 1 |
| Orion Thermistor Expansion Module | 1 |
| BMS Thru-Board | 6 |
| Elcon 3.3kW Charger | 1 |
| TSM 600W DC-DC | 1 |
| TBS E-Xpert Pro Display | 1 |
| Pack Fuse | 1 |
| Pack Fuse Block | 1 |
| First Inertia Switch | 1 |
| Negative Contactor | 1 |
| 12V Power Supply | 1 |
| 30A DPST Relay | 1 |
| 12V Relay | 1 |
| Automotive 4-Fuse Holder | 1 |
| KLK Fuse (HV) - 10A | 1 |
| KLK Fuse (HV) - 20A | 1 |
| KLK Fuse Holder | 2 |
| J1772 Charging Inlet - Plastic | 1 |
| Anderson SBX-350 Connectors | 1 |
| 2/0 Cable (feet) | 50 |
| Heat shrink (6" segments) | 10 |
| 5/16" 2/0 Lugs | 23 |
| 3/8" 2/0 Lugs | 5 |
| Terminal Covers (Black) | 9 |
| Terminal Covers (Red) | 1 |
The Deluxe Kit for Single Packs makes the following changes:
| Product | Deluxe Change |
| Elcon 3.3kW Charger | -1 |
| TSM 600W DC-DC | -1 |
| 2/0 Cable (feet) | -5 |
| Heat shrink (6" segments) | -3 |
| 5/16" 2/0 Lugs | -10 |
| KLK Fuse (HV) - 10A | -1 |
| J1772 Charging Inlet - Plastic | -1 |
| Anderson SBX-350 Connectors | -1 |
| Hyper9 Motor Cradle | +1 |
| NetGain Compact Display | +1 |
| Elcon 6.6kW Charger | +1 |
| Elcon 1000W DC-DC | +1 |
| Terminal Covers (Black) | +4 |
| 1/2" 2/0 Lugs | +2 |
| KLK Fuse (HV) - 30A | +1 |
| J1772 Charging Inlet - Aluminum | +1 |
| HV Maintenance Switch | +1 |
| Battery Box (6-mod) | +1 |
| Heavy Duty Sealed Power Connector - one male/female set - 90 Key | +1 |
| Heavy Duty Sealed Power Connector - one male/female set - 180 Key | +1 |
| Battery Pack PRV Vent Blow Off Valve | +1 |
| Bulkhead Compression Fitting Kit | +2 |
| Coolant Manifolds - 6 Outlet | +2 |
| One Pair Tesla Model S Coolant Connectors | +6 |
| Busbars for Stacked Tesla Battery Modules | +5 |
| Tesla Battery Module Right Angle Busbar | +2 |
| Coolant Hose (feet) | +6 |
| Hose Clamp | +24 |
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Kit ConfigurationBasic - Single Pack, Deluxe - Single Pack, Deluxe - Dual Pack (1-5 Split), Deluxe - Dual Pack (2-4 Split), Deluxe - Dual Pack (3-3 Split), Deluxe - Dual Pack (4-2 Split), Deluxe - Dual Pack (5-1 Split)
We ship to the United States and Canada. Worldwide shipping and hazardous materials such as lithium batteries may require a separate estimate.
For any of the products bought online, buyers will request a refund of their order from their account: My Account / My Orders.
Vendors may promptly accept, calculate, and process returns, refunds, or repairs in accordance with the Terms of Use and Vendor’s Agreement.
Vendors may promptly route any payments to customers in connection with the transactions through the Fuel2Electric website or otherwise if all parties agree.
Fuel2Electric’s fees are not refundable, not cancelable.
Fuel2Electric’s “My EV conversion” is not refundable.
